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2003-2004 Ford 6.0L Powerstroke Diesel EGR Cooler

IN STOCK - Ships within 24 Hours

Product Description

Ford 6.0L Powerstroke Diesel EGR Cooler 2003-2004 - Lifetime Warranty (Includes Gaskets)

Before and After New Design EGR

Application (Click Vehicle Application Tab for Full List of Vehicles):

Ford Powerstroke 6.0L 2003-2004


  • Guaranteed to Last for the Life of Your Vehicle
  • Factory Honeycomb is Replaced with Exclusive Stainless Steel Tubing Design Which Allows for Better Exhaust Gas Flow Into Manifold (No more clogging!)
  • Direct Replacement of Existing EGR Cooler - No Modifications Required
  • Will Not Trigger Check Engine Light
  • Prevents Engine Damage- Pressure Tested TIG Welds Guaranteed not to Leak
  • Perfect for Vehicles in Heavily Smog Tested Counties
  • Made in the USA

If you have had much experience with the newer diesel engines, the Ford Powerstroke 6.0L has likely caused you down time. Many owners have replaced the EGR Cooler more than one time in the first 100,000 miles. We have the solution for this problem. An upgraded Ford Powerstroke Diesel EGR cooler from is the answer.

We have developed a redesign process that will make the EGR Cooler last longer and run more efficiently. Our certified diesel experts remove the insides of the original cooler and replace it with stainless steel tubes. The tubes are then Tig Welded to laser cut plates. The plates are Tig Welded to the housing isolating the water from the exhaust. This ensures that the system will be trouble free from leaks for the life of the vehicle.

The new designed tubes cool the exhaust gas better than before. This helps prevent the system from collecting exhaust soot and carbon that would restrict flow and diminish the effectiveness of the system.

All of our products are rigorously tested prior to our factory certification.  Using the most advanced and accurate testing equipment available we guarantee the highest quality diesel parts you can buy. Our factory certifications meet or exceed industry standards, and we back up our products with an industry leading 1-Year, Unlimited Mile Warranty.

*Includes Gaskets

Made in the USA

Includes a Lifetime Warranty! 

Please call 1-855-558-1235 if you have any questions.  

Vehicle Application

Vehicle Fitment (Don't see your vehicle or have a question? Give us a call at 1-855-558-1235 and we will be happy to assist you):

2003-2004 Ford F-250 Super Duty 6.0L
2003-2004 Ford F-350 Super Duty 6.0L
2003-2004 Ford F-450 Super Duty 6.0L
2003-2004 Ford F-550 Super Duty 6.0L
2003-2004 Ford Excursion 6.0L

Product Reviews

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  1. So far, so good

    Posted by Robert on 1st Mar 2016

    This is the first EGR for a 6.0 Power Stroke I've purchased. The overall construction appears to be of high quality.

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